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EV Mechanics Find Way To Repair Batteries; It’s Dangerous, but It’s Working

As electric vehicles (EVs) become increasingly prevalent on our roads, the question of what happens to their batteries at the end of their lifespan has gained prominence.

The complicated chemistry happening inside electric vehicle batteries has traditionally made them difficult to repair, posing challenges for both EV owners and environmental sustainability.

However, a ray of hope shines through as specialized mechanics have begun fixing power packs, extending their lifespans and potentially revolutionizing the way we think about battery disposal.

The Cost of Repair vs. Replacement

At the forefront of this movement is Rich Benoit, owner of The Electrified Garage, with shops in Florida and Massachusetts specializing in Tesla repairs. Benoit emphasizes the extensive training required to safely repair EV batteries, which, in turn, can lead to a substantial repair bill, often hovering around $10,000.

A Sustainable Alternative to New Batteries

While this may seem steep, it pales in comparison to the cost of a brand-new battery, which can soar to $15,000 or more. Consequently, some EV owners are opting for new vehicles rather than bearing the expense of battery repairs, a trend that raises questions about the longevity and sustainability of EVs.

Environmental Benefits: Extending Battery Lifespan

The critical aspect of this movement is its potential to reduce the environmental impact of EV battery production and disposal. Large EV batteries consist of numerous cells designed to last for years, and extending their lifespans helps offset the pollution generated during battery manufacturing.

The Repair Process: Sustainability in Action

European company Reneos, which specializes in giving power packs a second life, outlines a two-phase repair process. First, batteries undergo thorough testing and diagnosis, followed by repairs carried out by “high-voltage specialists.” These repairs may involve replacing individual cells or modules rather than discarding the entire battery, a more sustainable approach.

Cox Automotive: Pioneering Battery Repair

Cox Automotive, an Atlanta-based company, has been repairing EV batteries under warranty since 2014. This initiative has saved numerous batteries from ending up prematurely in the scrap heap, providing enough power to sustain 17,000 new EVs.

Notably, a refurbished power pack costs, on average, half the price of a new one, making it an attractive option for cost-conscious EV owners.

However, it’s essential to understand that battery repairs are not DIY projects. Attempting to repair these complex systems without proper training and safety precautions can lead to dangerous outcomes, including explosions and electrocutions.

The Relevance of Battery Repair for a Sustainable Future

The relevance of this movement to the reader lies in the potential it holds for a more sustainable future. Repairing rather than replacing EV batteries can significantly reduce the demand for rare and expensive materials needed for new battery production, making EVs more environmentally friendly.

It also offers a more cost-effective option for EV owners and contributes to the broader goal of minimizing electronic waste. As the EV market continues to expand, embracing repair as a viable solution can play a pivotal role in reducing our carbon footprint and promoting sustainable transportation options.

Author: Madison Cates

Title: Managing Editor


Research journalist, Freelance writer, Managing editor

  • Expertise: automotive content, trending topics.
  • Education: LeTourneau University, Bachelors of Science in Business Administration.
  • Over 400 articles and short news pieces published across the web.

Experience: Madison Cates is a journalist located in the great state of Texas. She began writing over eight years ago. Her first major research piece was published by the Journal of Business and Economics in 2018. After growing up in a household of eight brothers and a dad who was always restoring old Camaros, she naturally pivoted her freelance career into the automotive industry. There, she found her passion. Her experience paved the way for her to work with multiple large corporations in automotive news and trending topics. Now, she now finds her home at Wealth of Geeks where she proudly serves as Managing Editor of Autos. Madison is always down to geek out over the latest beautiful cars on the market, and she enjoys providing her readers with tips to make car ownership easier and more enjoyable.

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